University of Leeds Paid Internship
I was responsible for making the official CAD tutorial materials for the 'Design for Manufacture' module on the Product Design BSc programme.
Tutorial features
Using zebra stripes
Lip & Groove
Snap Hook
What the tutorial teaches students
Freeform bodies in SolidWorks
Lip and groove features
Fastening elements
PCB integration using screw bosses
Emphasis on G2 continuity for seamless geometry
Adresses manufacturing constraints specific to injection moulding
Assembly Screw Boss
PCB Sub Assembly
Examples of technical drawings
Virtual Ward Project Concept Assemblies
Creating a workflow for custom additive manufactured orthotics
3D scan data from PolyCam used on iPhone
Trimmed the surfaces where they were needed
Used Solidworks to convert the mesh to surfaces
Offset the surfaces by 2mm
3D Printed Concepts
Thickened the surfaces to create solid body
Adjusted the fit up in SolidWorks